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冶金行業(yè)產(chǎn)品樣本 METALLURGICAL INOUSTRYPROOUCTSAMPLES
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企業(yè)簡介 .01COMPANYPROFILE
企業(yè)文化. .05CORPORATECULTURE
資質(zhì)及專利. .07QUALIFICATIONS AND PATENTS
科研實力. .09RESEARCHCAPABILITY
合作伙伴. 13PARTNER
濕法冶金工況介紹 .17INTRODUCTIONTOWETMETALLURGYWORKING CONDITIONS
球閥. 19BALL VALVE
調(diào)節(jié)閥. 30REGULATING VALVE
旋塞閥. 36PLUG VALVE
Y型漿料閥 41Y-SHAPED SLURRYVALVE
管線放料閥 43PIPELINEDISCHARGEVALVE
單向閥. 46NON-RETURNVALVE
西安泵閥總廠股份有限公司始建于1958年，是以特種泵閥研發(fā)、設(shè)計、制造、銷售、技術(shù)服務(wù)為一體的現(xiàn)代化科技型企業(yè)。產(chǎn)品廣泛應(yīng)用于冶金、醋酸、燒堿、PTA、聚酯、煤化工、石油天然氣、新能源等行業(yè)。
Xi'anPump and ValvePlant Co.,Ltd.,founded in1958,isa modern technology-based enterprise specializing in the research,design,manufacturing,sales,and technical services of specialized pumps and valves.Its products are widely used in various industries such as metallurgy,acetic acid,caustic soda,PTA,polyester,coal chemical,oil and gas,and new energy.
西安泵閥秉持“科技創(chuàng)新、產(chǎn)業(yè)報國”的使命，與浙江大學(xué)、西安交通大學(xué)、西北工業(yè)大學(xué)開展科研深度融合，建有西安泵閥-西安交大技術(shù)研究院。現(xiàn)有員工530名，其中工程技術(shù)人員150名。擁有專利180項、其中發(fā)明專利30項、參與制定國家、行業(yè)及團(tuán)體標(biāo)準(zhǔn)共計13項。具備ISO9001、API6A、API6D、CE、SIL及A2級壓力容器設(shè)計制造資質(zhì)。先后榮獲國家級專精特新“小巨人”，以及陜西省“專精特新中小企業(yè)”“知識產(chǎn)權(quán)優(yōu)勢企業(yè)”“民營經(jīng)濟(jì)轉(zhuǎn)型升級示范企業(yè)”“制造業(yè)單項冠軍企業(yè)”“首臺（套）重大技術(shù)裝備產(chǎn)品項目”“質(zhì)量標(biāo)桿”等多項榮譽(yù)。
Xi'an Pump & Valve adheres to the mission of "scientific and technological innovation, serving the country through industry".It has conducted in-depth integration of scientific research with Zhejiang University,Xi'anJiaotong University,and Northwestern Polytechnical University,and established the Xi'an Pump & Valve-Xi'an Jiaotong University Technology Research Institute.Currently,it has 530 employees,including150 engineering and technical personnel.It holds 180 patents,including 30 invention patents,and has participated in the formulation of 13 national,industry,and group standards.It possesses ISO9oo1,API6A,
API6D,CE,SIL,and Class A2 pressure vessel design and manufacturing qualifications.It has successively won many honors such as the national-level "specialized,refined,unique,and innovative'little giant'",as wellas the "specialized,refined,unique,and innovative small and medium-sized enterprise","intellectual property advantage enterprise","private economy transformation and upgrading demonstration enterprise","manufacturing industry single champion enterprise","first (set) major technical equipment product project",and "quality benchmark"in ShaanxiProvince.
公司擁有一條泵閥行業(yè)專用特材真空鑄造生產(chǎn)線，可實現(xiàn)從海綿鈦（鋯）原料到成品鑄件的全流程自主生產(chǎn)，單件鑄件重量達(dá)1500公斤，年生產(chǎn)能力500噸，產(chǎn)品遠(yuǎn)銷全球多個國家。
The company boasts a vacuum casting production line dedicated to special materials in the pump and valve industry,enabling full-process independent production from sponge titanium (zirconium)raw materials to finished castings.The single casting weight can reach up to 1500 kilograms,with an annual production capacity of 5oo tons.Its products are exported globally.
西安泵閥人始終秉承“團(tuán)結(jié)、拼搏、奉獻(xiàn)、精進(jìn)、篤行”的核心價值觀，堅持“客戶至上”的經(jīng)營理念，全心全意為客戶提供優(yōu)質(zhì)產(chǎn)品與專業(yè)服務(wù)，與客戶共享機(jī)遇、共贏發(fā)展，攜手共創(chuàng)美好未來！
Xi'an Pump & Valve People alwaysuphold the core values of "Unity,Hard work, Dedication,Excellence,and Practice",adhere to the business philosophyof "Customer First", and wholeheartedly provide customers with quality products and professional services.We share opportunities and achieve win-win development with our customers,and work together to createabetterfuture!
使命/Mission
科技創(chuàng)新，產(chǎn)業(yè)報國 Technological innovation,industry serving the country
愿景/Vision
引領(lǐng)特種泵閥產(chǎn)業(yè)創(chuàng)新，打造世界知名泵閥品牌 Leadingtheinnovationofthespecialpumpandvalve industries,buildingaworld-renownedpumpandvalvebrand.
價值觀/Values
團(tuán)結(jié)、拼搏、奉獻(xiàn)、精進(jìn)、篤行 Unity,ardork,edication,diligence,racice
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公司擁有自主知識產(chǎn)權(quán)180余項，其中發(fā)明專利30余項，參與制定國家標(biāo)準(zhǔn)9項，行業(yè)標(biāo)準(zhǔn)5項，團(tuán)體標(biāo)準(zhǔn)7項，公司擁有ISO9001、API6A、API6D、CE、SIL等關(guān)鍵證書和A2級固定式壓力容器設(shè)計及制造證書。
The company possesses more than 180 independent intellectual property rights,including over 30 invention patents.It has participated in the formulation of9 national standards,5 industry standards,and 7 group standards.The company holds key certifications such as ISO9001,API6A,API6D,CE,and SIL,as wellas the A2-level fixed pressure vessel design and manufacturing certificate.
公司技術(shù)創(chuàng)新以“打破傳統(tǒng)制造業(yè)局限，謀求高端化發(fā)展”為宗旨，以“專、精、特、新、尖”為目標(biāo)，聚焦高性能有色金屬材料研究及應(yīng)用，形成了特材鑄造技術(shù)、特材表面硬化技術(shù)、減振降噪等多項關(guān)鍵核心技術(shù)并應(yīng)用于產(chǎn)品技術(shù)，技術(shù)水平達(dá)到國際同類先進(jìn)水平。實現(xiàn)了國內(nèi)最大口徑DN1400鈦合金強(qiáng)制循環(huán)泵，百萬噸級醋酸裝置用鋯材母液循環(huán)泵、大口徑鋯合金雙壓板旋塞閥等產(chǎn)品的國內(nèi)首臺套研制，經(jīng)鑒定達(dá)到國際領(lǐng)先技術(shù)水平，且已在工程實際中應(yīng)用，贏得了市場的好評和客戶的稱贊。
The company's technological innovation is aimed at "breaking the limitations of traditional manufacturing and pursuing high-end development," with the goal of being "specialized,refined,unique,innovative,and cuting-edge." Focusing on the research and application of high-performance non-ferrous metal materials,the company has developed multiple key core technologiessuch as special material casting technology,special material surface hardening technology,vibration reduction and noise reduction,and applied them to product technology.The technical level has reached the international advanced level in its category.The company has achieved the first domestic development of products such as the largest diameter DN14oo titaniumalloy forced circulationpump,zirconium material mother liquor circulation pump for a million-ton acetic acid plant,and large-diameter zirconium alloy double-pressure plate plug valve.These products have been appraised as reaching the international leading technical level and have been applied in practical engineering,winning praise from the market and customers.
山 公司技術(shù)中心被認(rèn)定為國家級技術(shù)中心 獲得自主技術(shù)專利 國家專精特新“小巨人”企業(yè) 公司被評為省級知識產(chǎn)權(quán)優(yōu)勢企業(yè) 180余項其中發(fā)明 陜西省制造業(yè)單項冠軍示范企業(yè) 研發(fā)費用占比 5 . 1 2 % 專利30余項 動力式泵單項冠軍產(chǎn)品 Thecompany'stechnology centerhasbeen Obtained over180 DemonstrationEnterprisePower recognized as a national-level technology independent technology PumpSingleChampionProduct center patents,includingmore The companyhasbeen ratedasa than30 inventionpatents. provincial-level enterprisewith intellectual propertyadvantages Theproportionofresearchand development expensesis 5 . 1 2 % 三
公司在國內(nèi)率先研發(fā)出離子膜燒堿行業(yè)鈦材脫氯真空泵機(jī)組，達(dá)到國際先進(jìn)水平，市場占有率超過 9 0 % ;自主研發(fā)的鋯材泵閥，達(dá)到國內(nèi)領(lǐng)先水平，被中國泵協(xié)列為以國代進(jìn)產(chǎn)品，并被評為陜西省重大科技創(chuàng)新項目。已實現(xiàn)業(yè)務(wù)的數(shù)字化、智能化，并通過兩化融合管理體系評定與DCMM貫標(biāo)試點企業(yè)認(rèn)定。作為泵閥行業(yè)西北地區(qū)“翹楚”和國內(nèi)排頭兵企業(yè)，產(chǎn)品出口歐美、亞太、中東等國家和地區(qū)，已成為中石化、中石油、中電力、中化工等國內(nèi)外龍頭企業(yè)的合作伙伴。
The company has taken the lead in developing the titanium dechlorination vacuum pump unit for the ion-exchange membrane burning industry in China,achieving an international advanced level and a market share of over 9 0 % .The independently developed zirconium pump valve has reached a domestic leading level and been listed as a domestic substitute product by the China Pump Association,and has been recognized as a major scientific and technological innovation project in Shaanxi Province.The business has been digitized and intelligentized, and has passed the evaluation of the integration of information technology and industrialization management system and the certification of DCMM standard-implementing pilot enterprises.As a "leader"in the pump and valve industry in the northwest region and a domestic pioneer enterprise,its products are exported to Europe,America,Asia-Pacific,the Middle East,and other countries and regions,and it has become a partner of leading domestic and international enterprises such as Sinopec,PetroChina,China Power,and China National Chemical Corporation.
綠色工廠 技術(shù)人才儲備充實 先后與浙江大學(xué)、哈工大、哈工程、
兩化融合A級 工程技術(shù)人員126人 西安交通大學(xué)、西北工業(yè)大學(xué)、蘭
數(shù)字化轉(zhuǎn)型試點企業(yè) 高級職稱23人 州理工大學(xué)和江蘇大學(xué)等院校建立
省級先進(jìn)級智能工廠 Thetechnicaltalent 產(chǎn)學(xué)研基地 poolisabundant,with
GreenFactory 126engineeringand Wehavesuccessivelyestablished
Integration ofTwo technicalpersonneland production,education,andresearch
IndustriesA-level 23holdingsenior baseswithinstitutionssuchas
Provincialadvanced professionaltitles ZhejiangUniversity,HarbinInstitute
intelligentfactoryfor ofTechnology,HarbinEngineering
digitaltransformation University,Xi'anJiaotong
pilotenterprises University,NorthwesternPolytechnical University,Lanzhou Universityof Technology,and Jiangsu Univerity.
為提高泵閥產(chǎn)品的水平和檔次，西安泵閥注重自主創(chuàng)新能力的提升，建立健全了以自有力量為基礎(chǔ)、產(chǎn)學(xué)研合作為依托的技術(shù)開發(fā)體系，形成了有利于技術(shù)創(chuàng)新的運(yùn)行機(jī)制，不斷加大研發(fā)投人，近三年，研發(fā)費用總額達(dá)6782.08萬元。
To enhance the level and qualityof pump and valve products,Xi'an Pump and Valvehasemphasized the improvement of itsindependent innovationcapabilities.It hasestablished and refined atechnologydevelopment system based on itsown strength and supported by industry-university-research cooperation.Thishas formed an operational mechanism conducive to technological innovation,and the company hascontinuously increased its R&D investment. Over the past three years, thetotalR&D expenditurehasreached67.82o8million yuan.
投入產(chǎn)品研發(fā)費用分別占營業(yè)收人總額的 4 . 0 4 % 、 5 . 0 3 % 和5.12%研發(fā)人員占全體職工比重超過 1 3 % ，研發(fā)產(chǎn)品已形成從殼體、葉輪、閥體、閥芯等部件到泵閥整體的產(chǎn)品體系，公司產(chǎn)品已凸顯“精、專、優(yōu)”等鮮明特色。
Theexpensesinvested inproductresearchand developmentaccount for 4 . 0 4 % 5 . 0 3 % ，and 5 . 1 2 % of the total operating revenue respectively. R&D personnel accountformorethan 1 3 % ofthetotalworkforce.Thecompany'sR&Dproductshave formed a product system ranging from components such as casings,impellers,valve bodies,and valve cores to the overall pump and valve products.The company's products have highlighted distinctive features suchas"precision,specialization,and excellence".
人才支持
30masteranddoctor
公司擁有博士、碩士30余人，具有企業(yè)博士后流動站。
The company has a total of 30 master's and doctoral personnel,and has an enterprisepostdoctoral mobile station.
\bigtriangledown 2 + 1 0 universities
頂尖 院校
公司與國內(nèi)10余家科研院所建立技術(shù)合作關(guān)系，其中與浙江大學(xué)聯(lián)合共建7400平米泵閥研發(fā)測試中心與西安交通大學(xué)成立泵閥研究院。
Thecompanyhasestablishedtechnicalcooperation relationshipswithmorethan1odomesticresearch institutes,includingjointlybuildinga74oosquare meterpump and valve research and testingcenter with Zhejiang University and establishing a pump and valve research institute with Xi'an Jiaotong University.
外貿(mào)市場戰(zhàn)略布局Strategiclayoutofforeigntrademarket
西安泵閥總廠股份有限公司積極實施全球化戰(zhàn)略，其海外布局取得了里程碑式的突破--2025年3月28日，公司在印度尼西亞莫羅瓦利工業(yè)園正式成立了首家海外子公司。此舉是公司基于與全球合作伙伴的戰(zhàn)略合作，該子公司旨在將公司的專業(yè)人才、先進(jìn)技術(shù)及特材泵閥產(chǎn)品引人當(dāng)?shù)厥袌觯瑸橛∧峒皷|南亞的工業(yè)客戶提供近距離、高效率的技術(shù)支持與流體裝備解決方案。子公司成立后，公司迅速派遣了精銳團(tuán)隊，強(qiáng)化本地運(yùn)營與服務(wù)能力，標(biāo)志著從產(chǎn)品出口向海外本地化服務(wù)與制造延伸的實質(zhì)性跨越。
以此為基礎(chǔ)，西安泵閥正將其在特材泵閥領(lǐng)域數(shù)十年的專業(yè)積累與全球市場需求緊密結(jié)合，致力于打造世界知名的泵閥品牌。
Xi'an Pump and Valve Plant Co.,Ltd.has actively implemented a globalization strategy, achieving a milestone breakthrough in its overseas expansion.On March 28,2025,the company officially established its first overseas subsidiary in the MorowaliIndustrialPark in Indonesia. This move is based on the company's strategic cooperation with global partners.The subsidiary aims to introduce the company's professional talents,advanced technology,and special material pump and valve products to the local market,providing close and efficient technical support and fluid equipment solutions for industrial customers in Indonesia and Southeast Asia.After the establishment of the subsidiary,the company quickly dispatched a crack team to strengthen local operations and service capabilities,marking a substantial leap from product exports to overseas localized services and manufacturing.
Based on this,Xi'an Pump & Valve is closely integrating its decades of professional expertise in the field of special material pumps and valves with global market demands, striving to buildaworld-renowned pump and valve brand.
濕法冶金主要是通過酸性或堿性水溶液介質(zhì)將礦石、精礦或焙砂等原料中有價金屬選擇性溶解進(jìn)入液相，再經(jīng)分離、富集與提取，最終以金屬或化合物形式回收的冶金方法。
Hydrometallurgy is a metallurgical method that primarily involves the selective dissolution of valuable metals from raw materials such as ores,concentrates,or calcines into a liquid phase through acidic or alkaline aqueous media.These metals are then separated,enriched,and extracted,and ultimately recovered in the form of metalsorcompounds.
當(dāng)下，隨著礦石品位下降和環(huán)保要求提高，濕法冶金在有色金屬（如銅、鋅、鎳、鈷）及既有金屬提取中作用日益突出，該工藝具有選擇性好，污染較低的優(yōu)勢，但對于工藝控制及其設(shè)備要求較高，其中以低品位的紅土鎳礦的濕法冶金工藝最為苛刻。紅土鎳礦高壓酸浸工藝是在礦漿密度 \mathbf { 1 3 0 0 K g / m ^ { 3 } } E 右，礦漿含固量不少于28 % ，硫酸濃度 { \bf 3 0 { - } 6 0 g / L } ，工況溫度不小于 2 7 0 { ^ q C } ，壓力不低于5.2MPa條件下進(jìn)行反應(yīng)。工藝設(shè)備在反應(yīng)過程面臨著高溫、高壓、強(qiáng)腐蝕、強(qiáng)沖蝕的挑戰(zhàn)。
Currently,with the decline in ore grade and the increase in environmental protection requirements,hydrometallurgy is playing an increasingly prominent role in the extraction of non-ferrous metals (such as copper, zinc,nickel,and cobalt) and existing metals.This process has the advantages of good selectivity and low pollution, but it also requires high standards for process control and equipment.Among them, the hydrometallurgical process for low-grade laterite nickel ore is the most demanding.The high-pressure acid leaching process for laterite nickel ore involves reactions under conditions of a slurry density of around 1 3 0 0 { K g } / { m } ^ { 3 } ,aslurrysolid content of not less than 2 8 % ,a sulfuric acid concentration of \mathbf { 3 0 { - } 6 0 g / L } ,aworking temperature of not less than 2 7 0 ^ { \circ } \mathbf { C } ,and a pressure of not less than { \bf 5 . 2 M P a } .The process equipment faces challenges from high temperature, high pressure,strong corrosion,and strong erosion during the reaction process.
以下為高壓酸浸工藝流程圖。
The following is the process flow diagramof high-pressure acid leaching.
實物照片 Physicalphoto
口徑Diameter: DN25\~500（NPS1"\~NPS20")
壓力Pressure:PN16\~110(Class150\~Class600）
主體材料：鈦合金、雙相不銹鋼等Main materials:titaniumalloy,duplex stainless steel,etc
2 產(chǎn)品特點 ProductFeatures
（1）閥門整體為兩體式、浮動球、雙向密封結(jié)構(gòu)、執(zhí)行機(jī)構(gòu)可采用氣動、電液、液動等傳動。
The valve is a two-piece,floating ball,bi-directional sealing structure,and its actuator can be driven bypneumatic,electro-hydraulic,hydraulic,orother transmissions.
（2）中法蘭密封采用石墊片 ^ { \ast } 石墨環(huán)雙重密封。
The middle flange seal adopts a dual sealing system consisting of a stone gasket and a graphite ring.
（3）閥桿填料密封采用低泄漏成型石墨填料組+碟簧持續(xù)加載結(jié)構(gòu)。
The valve rod packing seal adopts a low-leakage molded graphite packing set combined with a disc spring continuous loading structure.
（4）壓力邊界螺栓螺母采用高強(qiáng)鋼螺栓螺母防腐處理 ^ + 高碟簧持續(xù)加載，防止裝置檢修啟停溫度變化引起的介質(zhì)外漏。
The pressure boundary bolts and nuts are treated with high-strength steel bolts and nuts for corrosion resistance,coupled with continuous loading using high-disc springs,to prevent medium leakage caused by temperature changes during device maintenance and start-stop operations.
（5）主密封為下游密封，采用螺紋緊固的方式將下游閥座與閥體固定為一體，閥座與閥體之間采用復(fù)合密封結(jié)構(gòu)，副密封為上游密封，上游閥座與閥體之間采用O型圈密封，背面設(shè)置碟簧提供預(yù)緊，同時碟簧部位設(shè)計為大開口結(jié)構(gòu)。
The main seal is a downstream seal,which is fixed to the valve body by screwing the downstream valve seat onto it.A composite sealing structure is used between the valve seat and the valve body.The auxiliary seal is an upstream seal,where an O-ring seal is used between the upstream valve seat and the valve body.A disc spring is set on the back to provide pretightening,and the disc spring part is designed with a large opening structure.
（6）閥桿防脫出采用下裝式閥桿設(shè)計，閥體臺階與閥桿軸肩設(shè)置減磨墊，確保任何情況下閥桿都不會被介質(zhì)吹出并降低摩擦扭矩。
The valve stem adopts a bottom-loading design to prevent detachment.A wear-reducing pad is installed between the valve body step and the valve stem shaft shoulder to ensure that the valve stem will not be blown out by the medium under any circumstances and to reduce friction torque.
（7）閥桿定位采用嵌人支架的圓錐滾子軸承與閥桿軸向緊貼，實現(xiàn)閥桿軸向固定，抵抗裝置快速啟閉對閥桿的沖擊，同時減小閥桿的軸肩與閥體臺階處的摩擦扭矩，防止閥桿拉傷、降低閥門啟閉扭矩。
The valve rod is positioned by using a conical roller bearing embedded in the bracket, which closely adheres to the valve rod in the axial direction,achieving axial fixation of the valve rod.This design resists the impact on the valve rod caused by rapid opening and closing of the device,while reducing the frictional torque between the valve rod's shaft shoulder and thevalve body's step,preventing damage to the valve rod and reducing the valve's opening and closing torque.
（8）球體、閥座采用自主開發(fā)的SPS噴涂工藝提升密封面抗沖刷及腐蝕能力。
The ball and valve seat adopt the self-developed SPS spraying process to enhance the anti-erosion and corrosion resistance of the sealing surface.
1 實物照片 Physical photo
口徑Diameter: DN25\~100（NPS1"\~NPS4")
壓力Pressure:PN16\~110(Class150\~Class600）
主體材料Mainmaterials:TaW2.5、Alloy20
日 結(jié)構(gòu)特點 Structuralfeatures
（1）根據(jù)工況位置閥門整體為三片對夾式或二片式、其中三片對夾式為流道內(nèi)襯耐腐蝕材料，均為浮動球、雙向密封結(jié)構(gòu)。
According to the working conditions and locations,the valves are generally of three-piece wafer or two-piece design.The three-piece wafer type is lined with corrosion-resistant materials in the flow passage and features a floating ball and bidirectional sealing structure.
（2）閥桿填料密封設(shè)置碟簧組蓄能機(jī)構(gòu)，防止裝置檢修啟停溫度變化引起的介質(zhì)外露。
The valve rod packing seal is equipped with a disc spring set energy storage mechanism to prevent medium exposure caused by temperature changes during device maintenance and start-stopoperations.
（3）上下游閥座與中體、端蓋之間密封采用多道徑向和軸向O形圈密封。
Multiple radial and axial O-rings are used for sealing between the upstream and downstream valve seats,the middle body,and the end cap.
（4）閥桿的防脫出結(jié)構(gòu)設(shè)計，采用下裝式閥桿設(shè)計，通過閥體上的臺階，確保任
何情況下閥桿都不會被介質(zhì)吹出。
The anti-extrusion structural design of the valve stem adopts a bottom-loading valve stem design,ensuring that the valve stem will not be blown out by the medium under any circumstances through the steps on the valve body.
（5）設(shè)計有軸向軸向減摩軸承并嵌入支架，并與閥桿軸向緊貼，閥桿軸向固定，在介質(zhì)壓力下抵消閥桿受到豎直向上的介質(zhì)力，降低閥桿的凸肩與閥體的摩擦力，防止閥桿與閥體拉傷及降低閥門的啟閉扭矩。
Anaxial antifriction bearing is designed and embedded into the bracket,closely adhering to the valve stem in the axial direction.The valve stem is axially fixed,which counteracts the vertical upward force exerted on the valve stem under medium pressure, reduces the friction between the shoulder of the valve stem and the valve body,prevents damage to both the valve stem and the valve body,and reduces the valve'sopening and closing torque.
（6）球體、閥座采用自主開發(fā)的SPS噴涂工藝提升密封面抗沖刷及腐蝕能力，根據(jù)使用工況閥座還可采用耐腐蝕純陶瓷材料。
The balland valve seat adopt the self-developed SPS spraying process to enhance the erosion and corrosion resistance of the sealing surface.Depending on the operating conditions, the valve seat can also be made of corrosion-resistant pure ceramic material.
礦漿輸送用硬密封球閥 Hardsealballvalveforslurryconveying
0
實物照片Physicalphoto
口徑Diameter: DN25\~350（NPS1"\~NPS36")
壓力Pressure:PN16\~250（Class150\~Class1500）
主體材料：碳鋼、不銹鋼等
Mainmaterials:carbonsteel,stainless
steel,etc
2 產(chǎn)品特點 ProductFeatures
（1）閥門整體結(jié)構(gòu)為電動、兩片式、浮動球/固定球結(jié)構(gòu)、雙向密封。當(dāng)采用浮動球結(jié)構(gòu)時，可避免因介質(zhì)堆積在固定球下軸導(dǎo)致卡死或者扭矩增大，經(jīng)實踐驗證浮動球結(jié)構(gòu)更適用于大口徑苛刻礦漿工況。
The overall structure of the valve is electric,two-piece,floating ball/fixed ball structure, and bidirectional sealing.When using the floating ball structure,it can avoid the situation where the medium accumulates under the fixed ball's lower shaft,causing it to get stuck or the torque to increase.Practice has proven that the floating ball structure is more suitable for harshslurryconditionswith largediameters.
（2）中法蘭密封采用纏繞墊 \mathbf { + 0 } 型圈的多道密封結(jié)構(gòu)。
The middle flange seal adopts a multi-channel sealing structure consisting of spiral wound gaskets and O-rings.
（3）閥桿填料密封采用石墨填料 ^ { + } 碟簧組合持續(xù)加載。
The valve stem packing seal utilizes a combination of graphite packing and disc spring for continuous loading.
（4）中法蘭密封采用：高強(qiáng)合金鋼+鍍鎳磷 ^ + 高溫重載碟簧組合持續(xù)加載，防止裝置檢修啟停溫度變化引起的介質(zhì)外漏。
The sealing of the middle flange adopts a combination of high-strength alloy steel, nickelphosphorus plating,and high-temperature heavy-duty disc springs for continuous loading,to prevent medium leakage caused by temperature changes during device maintenance and startstop operations.
（5）閥座背面采用O型圈 ^ + 碟簧 ^ + 防介質(zhì)堆積結(jié)構(gòu)，防止碟簧部位因礦漿介質(zhì)進(jìn)人造成堵塞，同時防止介質(zhì)在小間隙流通對閥座造成沖蝕。
Theback of thevalve seat adoptsan O-ring ^ + disc spring ^ + anti-mediumaccumulation structure to prevent blockage of the disc spring area caused by the entry of slurry medium,and to prevent erosion of the valve seat due to medium flowing through small gaps.
（6）閥桿的防脫出結(jié)構(gòu)設(shè)計，采用下裝式閥桿設(shè)計，通過閥體上的臺階，確保任何情況下閥桿都不會被介質(zhì)吹出。
The anti-extrusion structural design of the valve stem adopts a bottom-loading valve stem design,ensuring that the valve stem will not be blown out by the medium under any circumstances through the steps on the valve body.
（7）閥座密封面采用寬型設(shè)計，當(dāng)密封面存在劃傷時可增長泄漏通道，有效降低泄漏風(fēng)險，提升閥門密封可靠性.
The valve seat sealing surface adopts a wide design,which can increase the leakage path when there are scratches on the sealing surface,effectively reducing the risk of leakage and improving the sealing reliability of the valve
（8）球體、閥座采用自主開發(fā)的SPS噴涂工藝提升密封面抗沖刷及腐蝕能力。
The ball and valve seat utilize the self-developed SPS spraying process to enhance the sealing surface'sresistance to erosion and corrosion.
| SPS喷涂氧化物陶瓷涂层性能表 Performance Table of SPS Sprayed Oxide Ceramic Coating |
| 基材 Basematerials | 碳钢、不锈钢、镍合金、钛合金、合金 carbonsteel,stainlesssteel,nickelalloy, titaniumalloy,tantalumalloy | |
| 喷涂材料 Sprayingmaterial | 氧化物、碳化物陶瓷 Oxideandcarbideceramics | |
| 物理参数 Physicalparameters | 检测标准 Teststandards | 性能指标 Performanceindicators |
| 涂层结合强度 Coatingadhesion | GB/T8642 ASTMC633 | >75MPa |
| 涂层硬度 Coatinghardness | GB/T4340.1 ASTME384 | >900HV0.3 |
| 涂层孔隙率 Coatingporosity | HB20195 | |
| 涂层有效厚度 Coatingthickness | GB/T6462 | >0.3mm |
8 品
復(fù)合硬化涂層性能表
Performancetableofcompositehardenedcoating
| 基材 Basematerials | 碳钢、不锈钢、镍合金、钛合金 carbonteel,stainlesseel,ickelalloy,titaniumlo |
| 涂层材料 Coatingmaterial | 金属基陶瓷+类金刚石 Metal-basedceramic+diamond-likecarbon |
| 物理参数 Physicalparameters | 性能指标 Performanceindicators |
| 涂层结合强度 Coatingbonding strength | >200MPa |
| 涂层硬度 Coatinghardness | 宏观Macro>65HRC/微观Micro>2500HVo.1 |
| 涂层孔隙率 Coatingporosity | 接近close to 0 |
| 涂层有效厚度 Effectivethicknessof coating | >1mm |
| 涂层摩擦磨损系数 Coatingfrictionand wearcoefficient | 0.08~0.15（大约为基材的1/4， approximately1/4of thesubstrate) |
3 密封面研磨加工能力Sealingsurfacegrindingandmachiningcapability
具備DN20\~900(NPS3/4-36")球體、加工及密封面研磨能力，經(jīng)高精度、自動化設(shè)備研磨后球體圓度 \mathbf { <=slant 0 . 0 2mm } ，粗糙度 { \bf <=slant 0 . 0 2 } 。
Capable of processing and grinding sealing surfaces for DN2o\~9oo (NPS 3/4-36") spheres,withthespheresachievingaroundnessof <=slant 0 . 0 2 {mm } andaroughness of <= 0 . 0 2 after being ground by high-precision,automated equipment.
PAGE/27
產(chǎn)品應(yīng)用案例 Product application case 現(xiàn)場照片 On-sitephotos 產(chǎn)品信息 Productinformation 電動球閥Electric Ball Valve 口徑Diameter \mathbf { \sigma } : \mathbf { \sigma } DN400 壓力Pressure:PN100 材質(zhì)Material:WCB 應(yīng)用工況Application conditions: 選礦廠及礦漿輸送mineral processing plantsandslurrytransportation 安裝位置Installation location: 渣漿泵/隔膜泵進(jìn)出口切斷閥、管線切斷閥 inlet and outlet shut-off valves of slurry pumps/diaphragm pumps,pipeline shutoff valves 漿體輸送管線Slurry conveying pipeline 氣動球閥Pneumatic Ball Valve 口徑Diameter：10" 壓力Pressure；600LB 材質(zhì)Material：TA10 應(yīng)用工況Installation location： 紅土鎳礦高壓酸浸工段high-pressure acid leaching section of laterite nickel ore 安裝位置Installation location: 高壓釜礦漿進(jìn)料犧牲閥sacrificialvalve for slurry feedingin autoclave 打卡15:53 反應(yīng)釜進(jìn)料口犧牲閥 Sacrificial valve at the feed inlet of the reaction kettle 電動球閥ElectricBallValve 口徑Diameter：8" 壓力Pressure；1500Lb 材質(zhì)Material：A105 應(yīng)用工況Installation location: 鋰礦選礦廠一級泵站Primarypump station of lithium ore beneficiation plant 安裝位置Installation location： 隔膜泵出口球閥ballvalveat the outlet of diaphragm pump
產(chǎn)品專利及科技成果鑒定證書 Productpatentandtechnologyachievementappraisalcertificate
A
證書號第7432544號 地 證書號第6285139號 證書號第5756794號 N發(fā)明專利證書 發(fā)明專利證書 發(fā)明專利證書發(fā)明名稱：一種鋯及特合金表面硬化層的制備方法 發(fā)明名稱：一種鈦及鈦合金的球閥球體表面的硬化方法 發(fā)明名稱：一種鋯-鋸合金板簧的制備方法明人：李探軍；程佳：楊永良；王晨華；趙祥 X 人：程佳；楊水良；張丹丹：史航；王晨華趙樣專利權(quán)人：西安泵閥總廠有限公司地 址：710025陜西省西安市南橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園漕柳二路！ 專 利號：ZL202211322885.8 5 號：ZL 302110597500.8369號 專利申請日：2022年10月27日 專利申請日：2021年05月31日基 明人：李探軍：程佳：史航雷晨博；王丹專利權(quán)人：西安泵閣總廠有限公司 專利權(quán)人：西安泵閥總廠有限公司專 利號：ZL202411008396.4 授權(quán)公告號：CN118547243B專利申請日：2024年07月26日 授權(quán)公告日：2024年10月11日 地 址：7003陜西省西安市南橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園灌柳 地 址：210陜西省西安市海橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園第柳二授權(quán)公告日：2023年09月01日 授權(quán)公告號：CN115584456B 授權(quán)公告日：2023年02月28日 授權(quán)公告號：CN113319530B中通日時中請人：西安泵閥總廠有限公司家和識產(chǎn)權(quán)局依照中華人民共和國專到法進(jìn)行審業(yè)，海定子專利權(quán)，發(fā)發(fā)明卡利證者 如張聲局依照中華人民共和國卡利進(jìn)行審查，決定子專利權(quán)，發(fā)發(fā)明專利證書申請日時發(fā)明人：李探軍，程佳：史航需晨博：王丹 開在專利登記籌上予以登記，專到權(quán)自授權(quán)公香之起生竣，專利權(quán)期強(qiáng)為二十年，自申請起 并在專到登記等上予以登記，專利權(quán)自搜權(quán)公告之日起生，專到權(quán)期限為二十年，自申請日起#.專到證書化載專利權(quán)疊記時的漁律次況，專到權(quán)的特修、質(zhì)押、無效、終止、使復(fù)和專利機(jī) 專利證書記載專刺機(jī)記時的油律狀況，專利權(quán)的特移、押、無度、止、復(fù)和到權(quán)國家如識嚴(yán)放局依照中華人民西和國專利漁造行審業(yè)，凈定授予專利款，養(yǎng)于以合。 人的班名或名、因、地址變更等事項記載在專利登記海上。 人的繼名成名稱、國器、地變更等事項記載在專利登記薄上。
專到權(quán)自授權(quán)公告之有起生藏，卡利權(quán)有藏性及卡利權(quán)人變更等法律信惠以專到登記薄化載為準(zhǔn)。識 識 識心局長 申雨 局長 申雨 局長 申雨 A 處中長雨 A 福 申長雨 國 申長雨 福2024年10月11日 2023年09月01日 2023年02月28日第1頁（1頁） 第1（2） 第1頁（2）其他事項參見續(xù)頁 其他事項參兌頁登記號 TK2oge08
證書號第20500994號 器 證書號第12959106號 批準(zhǔn)日期.5.6清 P 羊科學(xué)技術(shù)成果鑒定證書實用新型專利證書 實用新型專利證書
實用新型名稱：一種浮動球閥 Tk鑒字[205]第 008 號
發(fā) 明 人：李浩雷：張翼鵬；雷楊勇 實用新型名稱：一種基于伙合金石墨閥座的球閥號：ZL 2024 2 0063720.1 人：王宏律：雷楊勇：李治霞：郭位博：王丹 42號： ZL 2020 2 1083132.2 成果名稱：濕法冶煉工藝大口徑硬密封球閥
專利申請日：2024年01月11日 ★專利申請日：2020年06月12日利權(quán)人：西安聚閥總廠有限公司 完成單位：西安泵閣總廠有限公司
地 址：710025陜西省西安市南橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園南柳 專利權(quán)人：西安系閥總廠有限公司二路1369號 地 址：71000陜西省西安市南橋區(qū)西安現(xiàn)代坊職產(chǎn)業(yè)園柳二
授權(quán)公告日：2024年02月23日 授權(quán)公告號：CN220523341U 路1369號通用醫(yī)家如證產(chǎn)機(jī)局依照中華人式共和國專利法經(jīng)過和步審業(yè)，決定授于專利機(jī)，發(fā)實用 授權(quán)會告日：2021年04月16日 授權(quán)公告號：CN212986102U 鑒定形式：會議鑒定
專利證書并在專利鑒化薄上予以登記。專利權(quán)自權(quán)會告之日起生線。專到祝期雁為十年。 國家如識產(chǎn)權(quán)局依照中華人民和國專利法經(jīng)過和步審查，定投予專利權(quán)，發(fā)實用
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局長雨 R 局長 申雨 \*. 艾2024年02月23日 申長雨 福21年04月1第1（月2 1（2 二〇二五年制
| 主要部件 Main components | 材质 Material |
| 阀体 Valve body | 可选 Optional |
| 阀芯组件 Valvecoreassembly | 高性能SiC SiC High-performance SiC |
| 阀座 Valveseat | 高性能SiC SiCHigh-performanceSiC |
| 阀杆 Valvestem | 可选 Optional |
| 阀盖 Bonnet | 可选 Optional |
| 尾喷管 Tail nozzle | 高性能SiC SiC High-performance SiC |
| 执行机构 Actuator | 气动 Pneumatic |
日
產(chǎn)品特點 ProductFeatures
（1）球形空腔角式閥體設(shè)計、流道簡單，防堆堵、自潔性好；
The spherical cavity angle valve body design features a simple flow path,good anticlogging and self-cleaning properties;
（2）閥桿雙導(dǎo)向設(shè)計，強(qiáng)度高，抑制振動性好，采用分段式四重填料密封結(jié)構(gòu);
Thevalve rod features a dual-guided design，offering high strength and excellent vibration suppression.It adopts a segmented quadruple packing sealing structure;
（3）閃蒸調(diào)節(jié)閥采用銷軸連接的閥芯快換結(jié)構(gòu)，在保證產(chǎn)品應(yīng)用可靠性的同時降低維修更換的便捷性。
The flash regulation valve adopts a quick-change structure with a pin-connected valve core,which ensures product application reliability while reducing the convenience of
maintenance and replacement.
（4）閥桿及閥頭組件等金屬部位采用先進(jìn)的SPS噴涂技術(shù)，在零件表面形成耐腐蝕的高硬度涂層提升產(chǎn)品抗沖刷磨損性能。
Advanced SPS spraying technology is employed for metal components such as valve stems and valve head assemblies,forming a corrosion-resistant and high-hardness coating on the surface of the parts to enhance the product's resistance to erosion and wear.
（5）調(diào)節(jié)特性的參數(shù)化設(shè)計及模擬仿真能力，可以對閃蒸系統(tǒng)進(jìn)行模擬仿真，保證產(chǎn)品調(diào)節(jié)特性的實現(xiàn)。經(jīng)驗證，模擬仿真結(jié)果與實際運(yùn)行結(jié)果基本保持一致，誤差在5 % 以內(nèi)。
The parameterized design and simulation capabilities for regulating characteristics enable the simulation of flash evaporation systems,ensuring the realization of product regulating characteristics.Upon verification,the simulation results are basically consistent with the actual operatingresults,with an error within 5 % ·
（6）核心材料采用合作開發(fā)的高性能碳化硅陶瓷，材料性能達(dá)到國際先進(jìn)水平。
The core material is made of high-performance silicon carbide ceramics developed through cooperation,and its material properties have reached the international advanced level.
（7）準(zhǔn)確控制碳化硅陶瓷與金屬材料的熱膨脹系數(shù)與裝配間隙，實現(xiàn)兩者的可靠連接。
Accurately control the thermal expansion coefficients and assembly clearances of silicor carbide ceramics and metal materials to achieve reliable connection between the two.
閥芯和閥座Valvecore andvalveseat（國內(nèi)最大口徑DN300閃蒸閥domestic largestdiameterDN3ooflashvalve）
| 颜色 colour | 密度 density (g/cm3) | 抗弯强度 Flexural strength (MPa) | 抗压强度 compressive strength (Mpa) | 弹性模量 modulus of elasticity (Gpa) | 断裂韧性 fracture toughness (MPam1/2) | 热膨胀系数 Coefficient of thermal expansion HV0.5 | 维氏硬度 Vickers hardness (10-/K) |
| 黑色 | 3.15 | 498 | 3587 | 448 | 5.93 | 2660 | 4.5 |
模擬仿真能力Simulationcapability
其他調(diào)節(jié)閥（部分）Otherregulatingvalves(partially)
| 产品应用案例 Product application case | |
| 现场照片 On-sitephotos | 产品信息 Product information 闪蒸阀flash valve 口径Diameter：DN300 压力Pressure：PN40 |
| 材质Material：TA10 应用工况Application condition： 硫化锌氧压浸出二段。two-stage oxygen pressure leaching of zinc sulfide 安装位置Installation location： 高压釜液位控制阀（闪蒸阀） Autoclave liquid level control valve (flash valve) | |
| 闪蒸阀flash valve 口径Diameter：DN300 压力Pressure；PN40 材质Material：TA10 应用工况Applicationcondition: 硫化锌氧压浸出一段 Zinc sulfide oxygen pressure leaching stage one 安装位置Installation location: 高压釜液位控制阀（闪蒸阀） Autoclave liquid level control valve (flash valve) | |
| 闪蒸阀flash valve 口径Diameter：DN150 压力Pressure；PN25 材质Material：TA2 应用工况Applicationcondition：硫化锗氧压浸出二段 Two-stage oxygen pressure leaching of germanium sulfide 安装位置Installation location: 高压釜液位控制阀（闪蒸阀） Autoclave liquid level control valve (flash valve) |
產(chǎn)品專利及科技成果鑒定證書ProductpatentandtechnologyachievementappraisalcertificateCn證書號第18767329號中華人民共和國國家版權(quán)局 +計算機(jī)軟件著作權(quán)登記證書 實用新型專利證書證書號：收著登字第11435188號軟件名稱：U形大開口調(diào)節(jié)球閥流量特性求解軟件 實用新型名稱：一種U形大開口調(diào)節(jié)球閥1.0.0.0人：趙龍龍：李建佩程佳侯瑋光：趙東；谷師坤雷晨博作權(quán)人： 西安泵閥總廠有限公司：趙龍龍?zhí)枺篫L202320351616.8利申請日：2023年03月01日開發(fā)完成日期：2022年08月17日首次發(fā)表日期：未發(fā)表 權(quán)人：西安泵閥總廠有限公司權(quán)利取得方式：原始取得 地 址：71000陜西省西安市灌橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園灌柳二路1369號權(quán)利范圍： 全部權(quán)利 授權(quán)公告日：2023年03月31日 授權(quán)公告號：CN218780798U登 號： 2023SR0849017 專利根據(jù)《計算機(jī)軟件保護(hù)條例》和《計算機(jī)軟件著作權(quán)登記辦法》的 請日起算。專利證書記載專利權(quán)鑒記時的洛津狀況，專利權(quán)的特移、質(zhì)押、無做、終止、恢復(fù)和專利權(quán)規(guī)定，經(jīng)中國版權(quán)保護(hù)中心審核，對以上事項予以登記。 人的姓名或名稱、國播、地航變更等事項記載在專利登記薄上。器 局長 中雨 ?No.13258204 2023年07月18日 申長雨2023年03月31日福 世第1頁（共2）證書號第6015882號 地 器 科學(xué)技術(shù)成果鑒定證書 登記 批準(zhǔn)日期 登記號Tk2oyoy 205.5.26發(fā)明專利證書發(fā)明名稱：一種U形調(diào)節(jié)球閥的設(shè)計方法及裝置 TK鑒字[2]第009號發(fā) 明 人：趙龍龍：程佳：高丙文；付延河：李亞軍：楊文軍；邵宏智VALVE專 利 號：ZL 2023 10183868.9 成果名稱： 濕法冶煉工藝閃蒸閥專利申請日：2023年03月01日 安冷專利權(quán)人：西安泵閥總廠有限公司 完成單位：西安泵閥總有限公司地 址：710000陜西省西安市浦橋區(qū)西安現(xiàn)代紡織產(chǎn)業(yè)園渝柳二路1369號授權(quán)公告日：2023年06月02日 授權(quán)公告號：CN115859535B 機(jī)國家知識產(chǎn)權(quán)局依照中華人民共和國專利法進(jìn)行審業(yè)，決定授予專利權(quán)，發(fā)發(fā)明專利證書 鑒定形式：會議鑒定并在專利登記薄上予以登記。專制權(quán)自授權(quán)公告之日起生效。專利權(quán)期限為二十年，自申請日起 組織鑒定單位：中國通用機(jī)械工業(yè)協(xié)會利證書記載專利權(quán)登記時的法律狀況。專利權(quán)的轉(zhuǎn)移、質(zhì)押、無效、終止、催復(fù)和專利權(quán)人的姓名或名稱、國格、地址變更等事項記載在專利登記薄上。 4鑒定日期：2025年5月12日識 鑒定批準(zhǔn)日期：2年5月26日局長 申雨申長雨 52023年06月02日3 F第1頁（共2頁） 二〇二五年制
旋塞閥 Plugvalve
實物照片 Physicalphoto
口徑Diameter:DN50\~DN500（NPS2"\~NPS20"）
壓力Pressure:PN16\~PN150（Class150\~Class900）
主體材料：鈦合金、不銹鋼等Mainmaterials:titaniumalloy,stainlesssteel,etc
（1）塞體、填料獨立壓緊結(jié)構(gòu)。塞體壓緊不影響填料，不會額外增加填料密封力；填料壓緊不影響塞體，不會額外增加閥門啟閉力矩；碟簧組持續(xù)加載，避免溫度交變引起的填料泄漏。
Independent compression structure for the plug body and packing.The compression of the plug body does not affect the packing,and does not add additional sealing force to the packing; the compression of the packing does not affect the plug body,and does not add additional valve opening and closing torque;the disc spring assembly continuously loads to avoid packing leakagecausedbytemperature fluctuations.
（2）閥桿采用四重密封結(jié)構(gòu)；
The valve stem adopts a quadruple sealing structure;
（3）卡套防轉(zhuǎn)結(jié)構(gòu)。塞體采用固定式結(jié)構(gòu)保證在高溫、高壓工況下，塞體始終處于中心，不產(chǎn)生偏移，避免密封卡套被擠壓產(chǎn)生破損或松脫等導(dǎo)致密封泄漏。
Ferrule anti-rotation structure.The plug body adoptsa fixed structure to ensure that it remains centered under high temperature and high pressure conditions,without any deviation, thus preventing the sealing ferrule from being squeezed,damaged,or loosened,which could lead to seal leakage.
（4）鋯材和卡套材料的高溫許用應(yīng)力數(shù)據(jù)。針對鋯材和卡套材料在高溫下材料性能數(shù)據(jù)缺乏問題，我公司經(jīng)過試驗研究具有完整的真實數(shù)據(jù)作為設(shè)計參考，保證閥門高溫、高壓下使用的可靠性。
High-temperature allowable stress data for zirconium and ferrule materials.In response to the lack of material performance data for zirconium and ferrule materials at high temperatures,our company has conducted experimental research and has comprehensive and authentic data to serve as design references,ensuring the reliability of valves used under high temperature and high pressure conditions.
（5）閥體及塞體等關(guān)鍵零部件工況下的的變形及應(yīng)力分析。
Deformation and stress analysis of key components such as valve bodies and plug bodies underworking conditions.
（6）自主設(shè)計具有知識產(chǎn)權(quán)的卡套壓裝專用設(shè)備，保證卡套壓裝與塞體的完美匹配。
Weindependently design specialized equipment for ferrule press-fitting,which possesses intellectual property rights,ensuring a perfect match between the ferrule press-fitting and the plug body.
The clamp adopts Japan's Daikin-18,with the addition of carbon fiber and MoS2, and ispress-formed
0 設(shè)計溫度為- \mathbf { * 1 9 6 ^ { \circ } } \mathbf { C } ~ + 2 6 0 ^ { \circ } C，能滿足長期在 + 1 8 5 ^ { \circ } \mathbf { C } ~ + 2 3 2 ^ { \circ } C的醋酸、硫酸等性介質(zhì)中使用
The design temperature range is - 1 9 6 ^ { \circ } Cto + 2 6 0 ^ { \circ } C,which can meet the requirements for long-term use in corrosive media such as acetic acid and sulfuric acid within the temperature range of + 1 8 5 ^ { \circ } Cto + 2 3 2 ^ { \circ } C
吸水率 <= 0 . 0 1 % ，抗拉強(qiáng)度21\~25MPa，彎曲強(qiáng)度11\~14MPa，伸長率25 0 % ~ 3 0 0 %
Water absorption rate \begin{array} { r l } { <=slant } & { { } 0 . 0 1 % } \end{array} ,tensile strength 21\~25MPa,bending strength 11\~14MPa,elongation 2 5 0 % ~ 3 0 0 %
模擬仿真能力Clampsleevemateriala ?I
卡套壓裝設(shè)備
Clamp press fitting equipment
旋塞閥鑲套專用設(shè)備Special equipment forembedding sleeves in plugvalves
自主研發(fā)，用于旋塞閥鑲套，獲發(fā)明專利。設(shè)備自動送料、夾緊、模壓、脫模，確保高質(zhì)量、高效率的旋塞閥鑲套作業(yè)，縮短產(chǎn)品生產(chǎn)周期，提升產(chǎn)品可靠性。
Independently developed,this equipment is used for the insertion of sleeves into plug valves and has obtained an invention patent.The equipment automatically performs feeding,clamping,molding,and demolding,ensuring high-quality and high-efficiency insertion of sleeves into plug valves.This process shortens the production cycle and enhances product reliability.
適用范圍Scopeofapplication： NPS<14"
適用范圍Scope ofapplication: NPS14"-NPS20
產(chǎn)品專利及科技成果鑒定證書 Productpatentandtechnologyachievementappraisalcertificate
福
證書號第6964241號 地 福 證書號第16508655號 證書號第18824532號 光 國發(fā)明專利證書 實用新型專利證書 實用新型專利證書
發(fā)明名：一種能塞閥卡套壓裝裝置 實用新型名稱：一種用于蒙塞間的同塞科塞間 實用新型名稱：一間門低準(zhǔn)調(diào)密封結(jié)構(gòu)發(fā) 人：史航：郭秘雷層海：趙祥；蔡世英；喬維安 楊文軍 人李程佳李建趙龍龍購珍二冰號： ZL 304 1 0045438.5 202 0778053.6 號： ZL N23 2009046.8
專利申請日：2024年01月12日 專利申請日：222年04月06日 專利申請日：2023年02月13日
專利權(quán)人：西安系聞總廠有限公司 2 西安泵風(fēng)總廠有限公司 專利板人西安調(diào)總廠有限公司
告醫(yī)系如u 局中華人民共和國專利法進(jìn)行審業(yè)，定教子專利權(quán)，發(fā)發(fā)明專利證 國家加議產(chǎn)機(jī)局依照中華人民共和醫(yī)專利漁經(jīng)過和參審查，決定款于專利權(quán)，發(fā)實用 實用新型電專刺驗記薄上平以記。專利祝自擾權(quán)合香之用起生商：專利祝翻際為二中壽，自審請岸起 上記，校公之成，科 請，轉(zhuǎn)利證市化載專利秋量記對的滌律執(zhí)流，專利機(jī)拋特杉、通押、無炎、養(yǎng)業(yè)、核復(fù)和專刺機(jī) 證記載專利整記時的法律決況，專列權(quán)的轉(zhuǎn)移，質(zhì)得，無，終上，核復(fù)和人的灶名成名稱、國品、地經(jīng)虛免等事項記載在專科管記律上。 利機(jī)人的名或高稱，國器、地址變更等事項記載在專利登記厚上。
局長 申雨 \* 申雨 局長 申雨 \*
中長雨 福 局長 中長雨2024年04月05日 中長雨 魚 2023年03月17日第1（2 第1(員2 1(其2其他事項參見績育 他事項參兒頁 其他事項參見續(xù)頁
實物照片 Physical photo
公稱通徑Nominaldiameter：DN50\~DN500（NPS2"\~NPS20"）
公稱壓力Nominal pressure:PN16\~PN110（Class150\~Class600)
主體材料：碳鋼、不銹鋼、雙相鋼Mainmaterials:carbon steel,stainless steel,duplex steel
| 编号 | 1 | 2 | 3 | 4 | 5 | 6 |
| 零件名称 | 左阀体 | 阀座 | 阀瓣 | 阀杆 | 阀盖 | 右阀体 |
| Name | leftvalve | valve | valve | valve | valve | right valve |
（1）Y型漿料閥設(shè)計為結(jié)構(gòu)簡單，泄漏量小，易保證密封的直行程切斷閥，具有流阻系數(shù)小，流通能力強(qiáng)的特點。可替代平板式大閘閥使用。
The Y-shaped slurry valve is designed as a straight-stroke shut-off valve with a simple structure,low leakage,and easy sealing.It features alow flow resistance coeficient and strong flowcapacity.It canbe used asasubstitute for flat-plate gate valves.
（2）Y型漿料閥采用閥芯型結(jié)構(gòu)，開關(guān)閥門時的行程短，對于大通徑閥門，開關(guān)速度快省時省力。
The Y-shaped slurry valve adopts a spool-type structure,which ensures a short travel distance when opening and closing the valve.For large-diameter valves,the quick switching speed savesbothtime and effort.
（3）閥芯密封面采用堆焊硬質(zhì)合金，提高產(chǎn)品使用壽命，大口徑閥門閥桿設(shè)置導(dǎo)向結(jié)構(gòu)，一般采用電動執(zhí)行機(jī)構(gòu)。
The sealing surface of the valve core is made of hard alloy through build-up welding, which improves the service life of the product.The valve stem of large-diameter valves is equipped with a guiding structure,and electric actuators are generally used.
口 實物照片 Physicalphoto
公稱通徑：
DN150\~DN900（NPS3" \~NPS36")
公稱壓力：
PN10\~PN50(Class150\~Class300)
主體材料：不銹鋼、碳鋼
上展式放料閥
Top-openingdischargevalve
下展式放料閥
Top-openingdischargevalve
| 编号No | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
| 零件名称 Name | 阀瓣 valve | 阀座 valve | 阀体组件 Valve bedys | 阀杆 valve | 阀盖组件 Valve cover | 支架组件 components | 电动装置 motr |
2 產(chǎn)品特點 ProductFeatures
（1）放料閥（平板、管線）設(shè)計為結(jié)構(gòu)簡單，泄漏量小，易保證密封的直行程切斷閥，具有流阻系數(shù)小，流通能力強(qiáng)的特點。可替代平板式大閘閥使用
The discharge valve (flat plate,pipeline) is designed as a straight strokecut-offvalve with a simple structure,low leakage,and easy sealing.It has the characteristics of low flow resistance coefficient and strong flow capacity.Can be used as a substitute for flat gate valves
（2）放料閥（平板、管線）采用閥芯型結(jié)構(gòu)，開關(guān)閥門時的行程短，對于大通徑閥門，開關(guān)速度快省時省力。放料閥（平板、管線）其中結(jié)構(gòu)可分為下展式和上展式兩種，上展式閥芯上開時可實現(xiàn)破壞反應(yīng)器底部沉積物料的作用，下展式閥芯的頭部端面可與反應(yīng)器底部出口面完美配合，消除介質(zhì)在容器出口處殘留的現(xiàn)象，實現(xiàn)無死區(qū)關(guān)斷。
The discharge valve (flat plate,pipeline)adopts a valve core structure,which has a short stroke when opening and closing the valve.For large diameter valves,the opening and closing speed is fast,saving time and effort.The discharge valve (flat plate,pipeline) can be divided into two types of structures:downward expansion and upward expansion.When the upward expansion valve core is opened,it can destroy the deposited material at the bottom of the reactor.The head end face of the downward expansion valve core can perfectly match the outlet face of the reactor bottom,eliminating the phenomenon of residual medium at the outlet of the container and achieving no dead zone shutdown.
（3）閥芯密封面采用堆焊硬質(zhì)合金，提高產(chǎn)品使用壽命，大口徑閥門閥桿設(shè)置導(dǎo)向結(jié)構(gòu)，一般采用電動執(zhí)行機(jī)構(gòu)。
The sealing surface of the valve core is made of welded hard alloy to improve the service life of the product.The large-diameter valve stem is equipped with a guiding structure and generally uses an electric actuator.
產(chǎn)品應(yīng)用案例 Product application case 現(xiàn)場照片On-sitephotos 產(chǎn)品信息 Product information 平底放料閥Flat Bottom Discharge Valve 口徑Diameter：DN900 壓力Pressure:PN16 材質(zhì)：碳鋼、不銹鋼、雙相鋼 Material:Carbon steel,stainless steel,duplex steel A 應(yīng)用工況：逆流洗滌CCD、中和、除雜工序 Application conditions:Counter current washing CCD, neutralization,and impurityremoval processes 安裝位置：儲罐側(cè)壁 Installation location: side wall of storage tank 平底放料閥FlatBottomDischargeValve 口徑Diameter：DN600 壓力Pressure:PN16 材質(zhì)：碳鋼、不銹鋼、雙相鋼 Material:Carbon steel,stainless steel,duplex steel 應(yīng)用工況：逆流洗滌CCD、中和、除雜工序 Applicationconditions:CountercurrentwashingCCD neutralization,and impurity removal processes 安裝位置：儲罐側(cè)壁/底部 Installation position:side wall/bottom of storage tank 平底放料閥Flat Bottom Discharge Valve 口徑Diameter：DN450 壓力Pressure:PN16 材質(zhì)：碳鋼、不銹鋼、雙相鋼 Material:Carbon steel,stainless steel,duplex steel 應(yīng)用工況：逆流洗滌CCD、中和、除雜工序 Application conditions:Countercurrent washing CCD, neutralization,and impurity removal processes 安裝位置：儲罐側(cè)壁/底部 Installation position:side wall/bottom of storage tank
高壓隔膜泵是冶金、氧化鋁、有色金屬行業(yè)、煤化工行業(yè)等管道輸送的專業(yè)設(shè)備，其組件單向閥是確保漿體在泵的吸人和排空過程中研預(yù)定方向單向流動，防止介質(zhì)回流的核心部件。該閥一直處于強(qiáng)磨損環(huán)境，極端工況下使用一月便需更換，我公司采用特有的硬化技術(shù)在密封面表面形成高硬度，高韌性涂層，提升使用壽命，在HPAL工況上使用壽命超過現(xiàn)有產(chǎn)品30%以上。同時相較于Cr26等高硬材料具有優(yōu)良的返修性，可極大節(jié)約成本。
High pressure diaphragm pump is a professional equipment for pipeline transportation in metallurgy,alumina,non-ferrous metal industry,coal chemical industry,etc.Its component non-return valve is the core component that ensures the unidirectional flow of slurry in the predetermined direction during the suction and discharge process of the pump,and prevents medium backflow.The valve has been in a strong wear environment and needs to be replaced after one month of use under extreme conditions.Our company uses a unique hardening technology to form a high hardness and toughness coating on the sealing surface,which improves its service life.Its service life under HPAL conditions exceeds that of existing products by more than 30 % .Compared to high hardness materials such as Cr26,it has excellent repairability and can greatlysave costs.
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公司官網(wǎng)：
https://www.xatbf.com/
https://www.xianpumpvalve.com/
公司地址：
陜西省西安市灞橋區(qū)現(xiàn)代紡織產(chǎn)業(yè)園灞柳二路1369號 No.1369,Baliu2nd Road,Xi'anModernTextile Industrial Park,Baqiao District, Xi'an City,China.
聯(lián)系方式：029-8359853086-29-83598522
