Short lead
time
Easy model
selection
Quick
quotation
Reasonable
price
Various
options
Easy
maintenance
TRAY CHANGER Factory Styling
Tray Changer
Conveying Equipment 2026~2027
Optional customization + standard price and lead time
Compatible standard units
Container-stacking unit
(PDP100C)
Container
unstacking unit
(PDS100C)
Stopper cylinder
Synchronous belt
conveyor
(CSB50)
Lifting cylinder
Resin chain
conveyor
(CSP89A)
Resin chain
conveyor
(CSP89A)
Conveyor
BBS
[Block Building System]
GNKE
Tray Changer
Container
stacking
and
unstacking
unit
Lifter
Simple structure and flexible combination
Model list
Tray changer
Tray Changer selection
Performance parameters
Technical specifications
Container stacking and unstacking unit
Model section of tray changer
Tray Changer
TCB/TCP B-5
B-7
B-10
B-9
Container stacking and unstacking device
B-1
Integrated medium stacking/unstacking unit B-13
Material
Guide for model section of tray changers B-23
Lifting device
Lifting unit LS B-17
Integrated Large stacking/unstacking unit B-15
PD□100□
PD100M
PD40C
? Standardized modules based on NKE's
years of experience.
? Combinations of NKE's standard units for
easy maintenance.
? Various length and width of the conveyors.
? A wide range of options.
Features
*GNKE customizes requirement , please contact us
directly for any needs.
Component supply for efficiency
1. Confirm the specification and select the
layout.
2. Confirm the cycle time.
3. Confirm the length and width of the
conveyor according to the container
size& conveyed weight .
4. Confirm the weight to be conveyed and
select the proper motor power.
5. Select the container stacking and
unstacking stroke according to the
container height.
6. Choose the proper options.
Steps of model selection
B-1
Up and down type Linear type Horizontal circulation type
Tray Changer TRAY CHANGER
(Container
unstacking unit) (Container stacking unit)
Up and down
circulation type
Horizontal
circulation type
Linear type
(Container
unstacking
unit)
(Container
stacking
unit)
(Container unstacking unit)
Carrying in/out of containers
B-2
Carrying
in/out of
containers
Carrying
in/out of
containers
Tray Changer TRAY CHANGER
Product list
Tray Changer
Shape
Contin
ued
page
Model
Container
width
(mm)
Container
length (mm)
Container
height
(mm)
Conveyed
weight
(Note 1)
B-5
TCB
TCP 100~700 100~690 25~300
Transport
conveyor
Max 100kg/m
Lifter
Max60kg
Shape
Contin
ued
page
Model Mode Drive mode
Height of
corresponding
container
Maximum
stacked
weight
B-10
PDP100C Container
stacking
Cylinder
Motor
75 mm
~
300 mm
100kg
PDS100C Container
unstacking
B-10
PDP100M Container
stacking
Motor
20 mm
~
300 mm
100kg
PDS100M Container
unstacking
B-13 PD40C
Container
stacking and
unstacking
all-in-one
Cylinder
20 mm
~
75 mm
50kg
B-15 PD100M
Container
stacking and
unstacking
all-in-one
Motor
20mm
~
325mm
100kg
Container stacking and unstacking device
(Note 1) The conveyed weight in the table is the maximum value, which will change with the motor output power and conveying speed.
Please see the performance table for total conveyed weight.
TCBJD-LCB
B-3
Tray Changer TRAY CHANGER
Product list
B-4
Lifter
Shape Continued
page
Model Tray width
(mm)
Tray Length
(mm)
Lifting stroke
(mm)
Maximum
conveyed
weight (Note 1)
B-17
LSC
90~655 80~800 80~1200
Max20kg
LSM Max60kg
LSS Max45kg
(Note 1) The conveyed mass in the table is the maximum value, which will change with the motor output power and conveying speed.
Please see the performance table for total conveyed weight.
Tray Changer TRAY CHANGER
① Type - ② Entry Lift - ④ Conveyor on the entrance side - ⑤ Conveyor on the exit side - ⑥ Container - ⑦(Option)
Conveyor type
Number of
workstations
(Note 4)
Number of
containers
stacked and
unstacked (Note 5)
Height of
conveying
surface (cm)
Power(W) Motor voltage (V) Motor type
(Note 6)
Motor
position
B: CSB89A
Synchronous belt type
1:1st
2: 2st
3: 3st
4: 4st
……
9: 9st
A: 10st
B: 11st
……
0: None
1:1st
A: 2st
B: 3st
C: 4st
……
Upper level:
75~120
Lower level:
Above
26(31)
Horizontal:
39~120
Linear:
43~120
A: 60
B: 90
2: Single-phase 220
3: Three-phase 220
4: Three-phase 380
SM:
Speed-adjustable
motor
IM:
For inverter
NM:
General motor
(unadjustable
speed)
L: Left
R: Right
P: CSP89A-□P
Pure resin chain
S: CSP89A-□S
Iron chain with a resin cover
A: 60
B: 90
C: 200
D: 400
W: CSSW62A
Roller chain
C:CSR60S
Roller line
R:ERV50S Electric Rollers 0:Default 0:DC24V
N:NO conveyor -- -- -- --
Lift
/horizontal conveyance Lift type (Note 2)
C: Central installation
L: Left installation (Note 1)
R: Right installation (Note 1)
C:
Cylinder
M:
Motor
S:
Servo
A: Low thrust
P: Resin chain
B: Synchronous belt
G:Roller chain
R:Electric Rollers
N: No power
X: Others
Horizontal conveyance stroke:
60~200 cm
② Entry Lift
④ Conveyor on the entrance side ⑤Conveyor on the exit side
⑥Tray
Stopper Width
(mm)
Length
(mm) Note 3
Height
(mm)
A:
Single stopper at the
bottom
B:
Double stoppers at
the bottom
C:
Double stoppers on
the side
D:
Guide cylinder
stopper
X:
customized stopper
1:
100~200
2:
201~300
3:
301~400
4:
401~500
5:
501~600
6:
601~700
X: Others
1:
100~150
2:
151~200
3:
201~270
4:
271~340
5:
341~410
6:
411~480
7:
481~550
8:
551~620
9:
621~690
X:
Others
0:
25~74
1:
75~100
2:
101~125
3:
126~150
4:
151~175
5:
176~200
6:
201~225
7:
226~250
8:
251~275
9:
276~300
X: Others
⑦(Option)
PC: Upper Frame
WD: Welded stand
DB: Double-row conveyor
with up and down
circulation
EL: Electrical control
(PLC included)
IO:IO module
MV:Manihold valve
S: Customized
specification
(Note 1) When the lift drive is installed on the side, the medium and high speed models are not supported.
(Note 2) N means the powerless type, with the minimum height of conveying surface being 260mm; as to the conveyor type A or P or B, the minimum height of conveying surface is 310mm.
(Note 3) The length direction of the container is the feeding direction of the conveyor.
(Note 4) TCB series comes with stop cylinders at each station, TCP series only comes with 2 sets of stops at the end of the conveyor for separation, please contact our engineers if you have any special designation.
(Note 5) The put-in and pick-up stations are defined as Station 1 at the beginning and Stations 2, 3, 4 and so forth in the direction of the lift in turn.
(Note 6) The speed-adjustable motor is only suitable for single-phase voltage and the voltage of the inverter motor is only suitable for three-phase 220V voltage.
① Type
Guide for model selection
TC
TCBJD LCB S3C27B3NML S3C89B3NMR A33X (PC-WD)
B-5
- ③ Reflux Lift
CCB
Type Typology Direction
TCB
Separate
stacking
TCP
Continuous
stacking
J:
Up and down
U: Full from top and empty to bottom
D: Full from bottom and empty to top
P: Empty from top and full to bottom
E: Empty from bottom and full to top
S:
Horizontal
L: Full from left and empty to right
R: Full from right and empty to left
N: Empty from left and full to right
S: Empty from right and full to left
L
Linear
L: Full from left and empty to right
R: Full from right and empty to left
N: Empty from left and full to right
S: Empty from right and full to left
Adjustable speed
EL: Electrical control DB: Up down
Double-row conveyor
PC: Upper stand WD: Welded stand
The speed-adjustable
range needs to be
specified in advance.
MV: Solenoid valve
SMC SY3000 series valve by
default, other solenoid valve can
be specified.
IO: I/O MODULE
CC-Link, DeviceNet
Ethernet
Modbus RTU, etc.
Sensor
The workpiece detection
sensor can be added
upon request.
Lower steel stand comprehensively
enhances the strength and stability
of the equipment.
Compatible PLCs :
·OMRON
·Keyence
·Mitsubishi
Double-row conveyor,
improves logistics
efficiency
Options The options of TCP and TCB are the same
standard upper stand is made of
20x20 aluminum profile, with the
sealing plate of 5mm thick
transparent PC board .Safety
doors doors can be
customized.
③ Reflux Lift
Not credited here when
there is no entry side lift.
Tray Changer TRAY CHANGER
B-6
Separate up and down circulation type: TCBJD-LCB-P4B27B3NML-P4B89B3NMR-A331-PC-WD
Example of model selection
? Model
Height of conveying
surface on the upper level
Height of conveying
surface on the lower level
? Model Horizontal circulation type : TCBSS-100CR-R2A5000SML-R2A5000SML-X662-PC
? Model Linear type:TCBLN-P2A45B3IMR-P2A45C3IMR-MV-S
Conveyance
height
Input
Conveying
direction
Unstacking Positioning Stacking
Model
Conveyor unit
Model
Unstacking Unit
Model
Stacking unit
Solenoid valve
manifold
Tray Conveyor height
Tray Changer TRAY CHANGER
Conveyor performance
B-7
B: CSB89A Synchronous belt type
W: CSW62A/CSW62G (roller chain)
S: CSP89A- □ S (iron chain with a resin cover)
? The values in the table are the total conveyed
weight If accumulated.
? The values are 1/2 on this table.
Please design its maximum speed for a speedadjustable motor
? The values in the table are the total conveyed mass.
? If accumlated, the values are 1/2 on this table .
? Please design its maximum speed for a speed-adjustable motor.
? The indicated value is the total conveying capacity. If accumlated, the value is
2/3 on this table.
? If you choose a speed-adjustable motor, Please design its maximum speed for
a speed-adjustable motor.
? The rated load-carrying capability of each roller is 5kg.
Conveying capacity Conveyed weight (kg)
Conveying speed (m/sec) Conveying speed (m/sec)
Conveyed weight (kg)
Conveying speed (m/sec) Conveying speed (m/sec)
No slippage
Slippage
Slippage
No slippage
Slippage
Conveying capacity Conveyed weight (kg)
Conveying speed (m/sec)
P: CSP89A- □ P (pure resin chain)
Conveying speed (m/sec)
Conveyed weight (kg)
Conveying capacity
Tray Changer TRAY CHANGER
Lateral load and operating pressure
Scope of use
? The stopper uses the SMC's RSDQA40-20DK series blocking cylinder by default.
Attention
? In the TCP model, when the total number of fed trays exceeds 10, a set of stoppers is added by default. For the
stopper performance, please refer to the above performance table.
Stopper performance
B-8
? Types of stopper cylinders
? Types of guide cylinders
Figure 1: L= Below 50mm and V=200mm/s Figure 2: L= 50mm and V=400mm/s
Scope of use
Roller-shaped/cylinder-shaped - flat
column-shaped
※When using as a limiting stopper, select a model with a
stroke of 50 or less.
※Figure 1 and Figure 2 show the pressure increase through
the conveyor belt after the workpiece stops.
? The stopper of the conveyor uses the
SMC's MGPM32-25Z series blocking
cylinder by default. Please contact us for
any request.
Conveying speed V [m/min]
Exa
mple
1
Conveyed weight [kg] Operating pressure P [MPa] Operating pressure P [MPa]
Lateral load F[N] Lateral load F[N]
Conveying speed V [m/min]
Conveyed weight: m(kg) Conveyed weight m (kg) Conveyed weight m (kg)
Stroke (mm) Stroke (mm)
Tray Changer TRAY CHANGER
Item Standard specification Summary
Basic
specification
Air pressure
Applied air pressure Minimum 0.4 MPa 0.4 Mpa is necessary to confirm
Consumption flow 1200 NL/min
Electricity
Access voltage 3Φ200V 15A/3Φ380V 15A
Control voltage DC 24V
External I/O NKE's standard wiring-saving I/O module Communication protocol can be specified; please visit
NKE's official website for more information
Operating
environment
Temperature 5-40℃
Environment unsuitable for severely dusty environment
Manufacturing
scope
Mechanical piping Piping is installed to the manifold for solenoid valves Black nylon tube
Electrical wiring Connected to the external terminal block only Please confirm for special specifications
Control box
Color Light beige Please confirm for special specifications
Size Length: 500mm Thickness: 300mm Height: 1,200mm
Weight 40kg
Postion Stand-alone Please confirm for special specifications
PLC OMRON/MITSUBISHI Please confirm for special specifications
Item Standard specification Summary
Conveyed
item
Targets
Number of layers 1 to 14 layers (for minimum tray height) 15 layers and above is necessary to
confirm
Total weight Within 100kg
Tray construction The hooks can be inserted the depth is minimum than 15mm
All devices Cycle time
Low-speed type 15 seconds or more (for reference only) The cycle time will be affected by many
factors such as conveyor speed, tray
size, etc. Please confirm with the our
engineers before purchasing.
Medium-speed type 8 to 15 seconds (for reference only)
High-speed type 3.5 to 8 seconds (for reference only)
Conveying
Conveyor
Conveying speed of tray 60Hz: About 0.17 m/sec
50Hz: About 0.14 m/sec
In case of an adjustable-speed motor:
Speed ratio is 1: 12
Maximum conveyed
weight
P: 40kg (Max)
S: 250kg (Max)
W: 250kg (Max)
See performance table for total weight
Stopper SMC's standard stopper cylinder As to the customized specifications,
choose [X] for stopper type
Detection sensor Omron's through-beam photoelectric sensor (NPN/PNP
compatible)
Can be specified customer's
specification
Lifting
High-speed servo type
400W-motor drive Conveyable weight: Max 20kg/Speed: Max 1,000mm/s U: Full from top and empty to bottom
E: Empty from bottom and full to top
750W-motor drive Conveyable weight: Max 45kg/Speed: Max 1,000mm/s D: Full from bottom and empty to top
P: Empty from top and full to bottom
Medium-and lowspeed type
Cylinder with a diameter
of about 50
200W induction motor
400W induction motor
Conveyable weight: Max 20kg/Speed: Max 500mm/s
Conveyable weight: Max 20kg/Speed: Max 150mm/s
Conveyable weight: Max 60kg/Speed: Max 150mm/s
Cylinder pressure: 0.4Mpa
Maximum speed at no load
Stand
Upper stand 2020 aluminum profile + 5mm thick transparent PC sealing
plate
Optional; for customized door, please
select [PC]
Lower stand
Aluminum profiles 4080 aluminum profile + 5mm thick transparent PC sealing
plate
Welded Made of 40*40 square steel and then coated + 5mm thick
transparent PC sealing plate
Optional; for welded structure, please
select [WD]
Air pressure
Cylinder joint Each cylinder has its own speed-regulating valve
Solenoid valve manifold Generally uses SMC SY3000 series solenoid valves
(I/O or EX260 communication module) Other solenoid valve can be supplied
Basic specification
Technical specifications
B-9
Tray Changer TRAY CHANGER
Standard model
Specification parameters
● Container stacking or unstacking unit of the
conveyor.
● The continuous operation of one drive source makes
piping and wiring very convenient.
● A stand-alone unit, which can be easily set up on
existing lines.
Fluid used Dry clean air
Pressure used (MPa) {kgf/cm2} 0.3~0.7 (3.1~7.1)
Ambient temperature (°C) 5~60
Lubrication Unnecessary
Maximum load (kg) 100
Cylinder volume (CC) 10.1 x stroke (mm)
Weight of main unit (kg) 35 (when the stroke is 200mm)
PD□100C
The gas circuit uses Φ6 pipes equipped with matching joints.
? Parameters of main unit
? Stroke
Sensor type Contactless 2-wired magnetic switch
Control method Relay· PLC
Voltage used DC24V (DC10V-28V)
Maximum current 2.5-40 mA
Protective circuit None
Indicating lamp Detection color (red)
Sensor distinction NO (normally open)
Protective structure IEC, IP67
Model Drive mode Upper and lower
drive brand Stroke Container
width Shaft location Options
PDP
Container
stacking
PDS
Container
unstacking
100C
Drive cylinder
S
Cylinder SMC
A
Cylinder AIRTAC
165
190
215
240
265
290
315
340
365
155
~
675
U:
Over the
frame
D:
Under the
frame
H
With hook
S:
Customized
specification
No mark:
Ordinary,
no hook
100M2
(Single-phase 220V )
100M3
(Three-phase 220V)
OR:
Oriental Motor
JC:
JSCC Motor
(Note1)
D:
Under the
frame
The conveyor and aluminum profile shown in
the photo are sold separately
? Sensor parameters
B-10
PDP100C
PDS100C
<PD100C(Drive cylinder)>
<PD100C(Drive cylinder)>
Stroke (mm) 165 190 215 240 265 290 315 340 365
Container height
(mm)
75
~100
101~
125
126~
150
151~
175
176~
200
201~
225
226~
250
251~
275
276~
300
PDP 100C A 215 200 D
PDP100M
PDS100M
Motor 90W With brake
Operating voltage (V) ? 100M2:Single-phase 220V
? 100M3:Three-phase 220V
Ambient temperature (°C) 5~40
Maximum load (kg) 100
Weight of main unit (kg) 37 (when the stroke is 200mm)
? Parameters of main unit
Sensor type 2-wired Proximity sensor
Output
on-off
capacity PNP Below 100mA(Below DC24V)
Load
voltage Below 2V
Voltage used DC24V (DC10V-28V)
Protective circuit None
Sensor distinction 2 NO (normally open)
2 NC (normally close)
Protective structure IEC, IP68
? Sensor parameters
<PD100M(Drive Motor)>
<PD100M(Drive Motor)>
Note1 The default motor power with brakes is 90W.
H S
Tray Changer TRAY CHANGER
Overall dimensions
? PD□ -100C Flexible stacking
(Note 1) Conveyor and stopper are sold separately.
(Note 2) Hooks are sold as optional items.
(Note 3) Sensors can be installed using the grooves in these aluminum profiles.
(Note 4) The length of the hook is generally less than 125mm. If it exceeds this size,
please confirm with us.
(Stroke)
(Container unstacking) (Container stacking) (Stroke)
? Container operational dimensions
Detailed dimensions of the nut groove
B-11
(Back-and-forth
stroke)
Stopper
(Note 1)
Sectional View A – A
(Hook mounting
hole)
Stroke Stroke
Port of ascending
end (Φ6)
Port of descending
end (Φ6)
(Speed-regulating
valve of gas circuit)
(Speed-regulating
valve of gas circuit)
(Long hole)
(Container width)
2 x stroke + 281
Special nut
OPS1-5
OPS1-6
Stroke - 100
Stroke Container size A Container size H (Container height)
Hook
Transport
conveyor
Sensor wiring hole
(Back-and-forth stroke)
Hook length
(Note 3)
(Note 2)
(Note 1)
(Note 4)2 x stroke + 111
2-M6, 10 deep
Tray Changer TRAY CHANGER
? PD□ -100M Flexible stacking
( 行程 )
(Container unstacking) (Container stacking) ( 行程 )
B-12
擋停
(Back-and-forth stroke)
(注1)
Motor Brand Oriental Motor JSCC Motor
A 365.5 367
A
PDS100M PDP100M
Overall dimensions
Stroke
(Note 1)
? Container operational dimensions
(Container width)
Special nut
OPS1-5
OPS1-6
(Back-and-forth stroke)
(Note 3)
Stroke - 29
Stroke-91.6
Container size H
Stroke
Sensor wiring hole
Transport
conveyor
(Note 1)
Hook (Note 2)
Stroke Stroke Stroke
(Hook mounting
hole)
(Long hole)
Sectional View A – A
(Note 1) Conveyor and stopper are sold separately.
(Note 2) Hooks are sold as optional items.
(Note 3) Sensors can be installed using the grooves in these aluminum profiles.
(Note 4) The length of the hook is generally less than 125mm. If it exceeds this size,
please confirm with us. Detailed dimensions of the nut groove
Stroke Stroke
2-M6*12
Tray Changer TRAY CHANGER
Standard model
Specification parameters
● Container stacking or unstacking unit of the conveyor.
● It is driven by the cylinder, and the piping and wiring are concentrated on one
side, which makes the operation very convenient.
● A stand-alone unit, which can be easily set up on existing lines.
Fluid used Dry clean air
Pressure used (MPa) {kgf/cm2} 0.3~0.7 (3.1~7.1)
Ambient temperature (°C) 5~60
Lubrication Unnecessary
Maximum load (N) 500
Cylinder volume (CC) 5 x stroke (mm)
PD40C
? Wiring diagram of sensor
The gas circuit uses Φ6 pipes equipped with matching joints.
? Parameters of main unit
PD 40C 50 200 S
Sensor type Contactless 2-wired magnetic switch
Control method Relay· PLC
Voltage used DC24V (DC10V-28V)
Maximum current 2.5-40 mA
Protective circuit None
Indicating lamp Detection color (red)
Sensor distinction NO (normally open)
Protective structure IEC60529, IP67
Model Drive mode Cylinder brand
(Note 1)
Container
height
(Note 2)
Container
width Shaft location Options
PD
Container
stacking and
unstacking
all-in-one
40C
Drive cylinder
S
Cylinder
SMC
A
Cylinder
AIRTAC
20
(Note 3)
~
75
155
~
675
U
Over the frame
D
Under the frame
H
With hook
S:
Customized
specification
No mark:
Ordinary, no
hook
Note 1 The main lifting cylinder can only use the AIRTAC cylinder.
Note 2 Container height is the height at which the robot arm can be inserted after the
containers have been stacked.
Note 3 If the container height is below 20, please confirm with our sales staff.
? Sensor parameters
B-13
A D
Main circuit
of switch
Main circuit
of switch
Brown
Brown
Blue
Blue
Load
Load
Contactless, 2-wired type
H
? 能力表
The graph above is based on
measurements taken by our company.
Air pressure
Conveyed weight (kg)
Tray Changer TRAY CHANGER
B-14
Overall dimensions
(Note 1) Conveyor and stopper are sold separately.
(Note 2) Hooks are sold as optional items.
(Note 3) Sensors can be installed using the grooves in these aluminum profiles.
(Note 4) The length of the hook is generally less than 125mm. If it exceeds this size, please confirm with us.
(Note 5) When the container height (H) is 25-52, the overall height (L) is H+419. When the container height (H)
is 53-75, the overall height (L) is 3xH+315.
Detailed dimensions of the nut groove
2-M5, 10 deep
View A-A
Detail B
? Container action size
? Flexible stacking
(Long mounting hole)
(Hook mounting hole)
Stopper
(Note 1)
(Container unstacking) (Container stacking)
15 (back-and-forth
action)
W (container width)
(Note 3)
Special nut
H (container height)
Conveyor
(Note 1)
Gripper
(Note 2) (Note 5)
Gripper length (Note 4)
Overall height (L)
Stroke =H+25
Container height (H) ST (cylinder stroke) Container height (H) ST (cylinder stroke)
Piping diagram
Piping and wiring diagram
Wiring list
HK1 ST1-1st section for ascent
HK2 ST2-2nd section for ascent
HK3 for back pressure
(recommended to be 0.1MPa)
HK4 for gripper retraction
HK5 for gripper extension
HS1 ST1-1st section for ascent (only
one side)
HS2 ST2-2nd section for ascent (only
one side)
HS3ST1 for descent (only one side)
HS4 for gripper retraction
HS5 for gripper extension
1st section, ?6
Back pressure, ?4
Wiring outlet
2nd section, ?6
Gripper retraction, ?4
Gripper retraction, ?4
Tray Changer TRAY CHANGER
Standard model
Specification parameters
● Container stacking or unstacking unit of the conveyor.
● The vertical unit is driven by a 90W motor and the claw
extension drive unit is available in a choice of cylinders and
electric cylinders.
● A stand-alone unit, which can be easily set up on existing lines.
Drive Type Cylinder Electric Cylinder
Fluid used Dry clean air Direct current
Pressure / voltage Mpa / V 0.3~0.7 DC24V
Ambient temperature (°C) 5~60 5~40
Cylinder volume (CC)
Rated current (A) 10.1 x stroke (mm) 4.6 A
Max stroke (mm) 20mm 20mm
PD100M
The gas circuit uses Φ4 pipes equipped with matching joints.
? Parameters of Horizontal Drive
? Stroke
Sensor type Contactless 2-wired magnetic switch
Control method Relay· PLC
Voltage used DC24V (DC10V-28V)
Maximum current 2.5-40 mA
Protective circuit None
Indicating lamp Detection color (red)
Sensor distinction NO (normally open)
Protective structure IEC, IP67
Model Drive mode Horizontal Drive Communication
Protocol
Vertical
Drive Stroke Container
width
Shaft
location Options
PD
Container
stacking
and
unstacking
all-in-one
100M2
(Single-phase
220V )
100M3
(Three-phase
220V)
S
Cylinder SMC
A
Cylinder AIRTAC
---
OR:
Oriental
Motor
JC:
JSCC
Motor
(Note1)
100
150
200
250
300
350
155
~
675
D:
Under the
frame
H
With hook
S:
Customized
specification
No mark:
Ordinary,
no hook
SE
Electric cylinder
SMC
EC EtherCAT
EN Ethernet/IP
PF Pofinet
MJ CC-Link
DN DeviceNet
IE
Electric cylinder
IAI
RC
RCON-PC-2
(excluding the
gateway unit)
? Sensor parameters
B-15
<PD100C(Drive cylinder)>
Motor 90W With brake
Operating voltage (V) ? 100M2:Single-phase 220V
? 100M3:Three-phase 220V
Ambient temperature (°C) 5~40
Maximum load (kg) 100
Weight of main unit (kg) 37 (when the stroke is 200mm)
? Parameters of Vertical Drive
Sensor type 2-wired Proximity sensor
Output
on-off
capacity PNP Below 100mA(Below DC24V)
Load
voltage Below 2V
Voltage used DC24V (DC10V-28V)
Protective circuit None
Sensor distinction 3 NO (normally open)
2 NC (normally close)
Protective structure IEC, IP68
? Sensor parameters <PD100M(Drive Motor)>
Stroke (mm) 100 150 200 250 300 350
Container height
(mm) 20~75 76~125 126~
175
176~
225
226~
275
276~
325
PD100M3-IE PD100M3-S
PD 100M3 SE MJ OR 200 615 D H S
Note1 The default motor power with brakes is 90W.
Tray Changer TRAY CHANGER
B-16
? 料箱動作尺寸
Detailed Diagram A
Wiring outlet
gripper
retraction
gripper
extension
Wiring
HS1 lower limit
HS2 upper limit
HS3 Gripper origin
HS4 ST1section
HS5 ST2section
HS5 gripper retraction
HS6 gripper extension
Piping
HK1 gripper retraction
HK2 gripper extension
Container
size 20~75 76~125 126~175 176~225 226~275 276~325
L 586 686 786 886 986 1086
A 190 240 290 340 390 440
B 295 345 395 445 495 545 stroke=H+25
整體高度L
Gripper(NOTE2,NOTE3)
Container size H
Transport conveyor
(NOTE1)
深
C
料箱高度H
B A
( 安裝長孔)
Electric Cylinder
(Note5)
Overall dimensions
(Note 1) Conveyor and stopper are sold separately.
(Note 2) Hooks are sold as optional items.
(Note 3) The length of the hook is generally less than 125mm. If it exceeds this
size, please confirm with us.
(Note 4) Sensors can be installed using the grooves in these aluminum profiles.
(Note 5) The design of electric cylinders varies by manufacturer, and the
dimensions of collapsible boxes may also differ. For detailed information,
please consult our sales department.
Detailed dimensions of
the nut groove
Stopper
(Note 1)
? Container operational dimensions
? PD-100M Flexible stacking
Container height (H) Container height (H)
(Container unstacking) (Container stacking)
(Container width)
Special nut
OPS1-5
OPS1-6
(Note 4)
Back-and-forth stroke 20
Back-and-forth
stroke 20
Overall height (L)
(Hook mounting hole)
2-M6, 12 deep
(Long mounting hole)
Container size H
View A-A
Motor Brand Oriental Motor JSCC Motor
C 365.5 367
20 20
Tray Changer TRAY CHANGER
Standard model
Specification parameters
● Lifting unit of the tray changer.
● Many driving modes and abundant optional
items.
● An stand-alone unit, which can be flexibly
selected according to the size of the container.
LS
? Technical parameters
Note 1 The lifting motor is shipped with a JSCC inverter.
Note 2 Communication methods available for servo motors vary by brand. For details, please consult our sales representatives.
B-17
Model Tray
width
Tray
length
Lifting
stroke Brand
Cylinder
diameter/pow
er
Motor
voltage
Communication
mode Reduction ratio Options
LSC:
Cylinder driven
lifting type
100
~
655
100
~
800
500
~
1100
SMC: cylinder
X: Specified 50
N:
None
2:
Single-phase
220V
3:
Three-phase
220V
N:
None
N: None
S:
Customized
specification
No mark:
Ordinary
LSM:
Motor driven
lifting type
OR: (Note 1)
Oriental Motor 200 W
18 25 30 36 50
60 75 90 100
120 150 180 JC: (Note 1)
JSCC Motor
200 W
370 W
LSS:
Servo driven
lifting type
OM:
OMRON
MT:
Mitsubishi
IN:
INOVANCE
X:
Specified
400 W
750 W
PS:
Pulse
MJ:
CC-Link IE
EC:
EtherCAT
EN:
EtherNet/IP
(Note2)
5
10
N: None
Item Standard specification Summary
High-speed servo
type
400W-motor drive Conveyable weight: Max 20kg/Speed: Max 1000mm/s U: Full from top and empty to bottom
E: Empty from bottom and full to top
750W-motor drive Conveyable weight: Max 45kg/Speed: Max 1,000mm/s D: Full from bottom and empty to top
P: Empty from top and full to bottom
Medium-and lowspeed type
Cylinder with a
diameter of about 50
200W induction motor
400W induction motor
Conveyable weight: Max 20kg/Speed: Max 500mm/s
Conveyable weight: Max 20kg/Speed: Max 150mm/s
Conveyable weight: Max 60kg/Speed: Max 150mm/s
Cylinder pressure: 0.4Mpa
Maximum speed at no load
LSC LSM LSS
LSC 100 200 800 SMC 50 N N N S
Tray Changer TRAY CHANGER
Overall dimensions
B-18
<The dimensions in ( ) are those when the stroke H is greater than 1m>
? Cylinder driven lift (LSC)
Conveying direction
Stroke H
Conveying direction
Conveying direction
Conveying direction
Stroke H
Tray Changer TRAY CHANGER
Overall dimensions
B-19
<The dimensions in ( ) are those when the stroke H is greater than 1m>
? Motor driven lift (LSM)
Conveying direction
Stroke H
Conveying direction
Stroke H
Conveying direction
Conveying direction
Tray Changer TRAY CHANGER
Overall dimensions
B-20
<The dimensions in ( ) are those when the stroke H is greater than 800mm>
? Motor driven lift (LSS)
When L is less than 460mm
Conveying direction
Stroke H
Conveying direction
Stroke H
Conveying direction
Conveying direction
Tray Changer TRAY CHANGER
Overall dimensions
B-21
<The dimensions in ( ) are those when the stroke H is greater than 800mm>
? Motor driven lift (LSS)
When L is greater than or equal to than 460mm
Conveying direction
Stroke H
Conveying direction
Stroke H
Conveying direction
Conveying direction
Tray Changer TRAY CHANGER
Wiring diagram of induction motor
B-22
Single-phase 110V/single-phase 220V Single-phase 220V input voltage
Switch and relay control Inverter control
Three-phase 200V/220V, three-phase 380V
Switch and relay control
? Wiring diagram of induction motor from JSCC
YS series motors
200W BH series motors
Single-phase 110V/single-phase 220V Three-phase 200V/220V, three-phase 380V
Lead wire type Terminal box type Lead wire type Terminal box type
Reduction ratio: 3~9
Reduction ratio: 50~180
Reduction ratio: 3~9
Reduction ratio: 50~180
Reduction ratio: 3~9
Reduction ratio: 50~180
Reduction ratio: 3~9
Reduction ratio: 50~180
Clockwise Clockwise Clockwise Clockwise
Counterclockwise Counterclockwise
Reduction ratio: 12.5~36 Reduction ratio: 12.5~36 Reduction ratio: 12.5~36 Reduction ratio: 12.5~36
Clockwise Clockwise Clockwise Clockwise
Counterclockwise Counterclockwise
<Tandem type, with parallel shafts>
Counterclockwise
If the positions of any two power lines
among R, S, and T are exchanged, the
motor will rotate counterclockwise.
Counterclockwise
If the positions of any two power lines
among R, S, and T are exchanged, the
motor will rotate counterclockwise.
Counterclockwise
If the positions of any two power lines
among R, S, and T are exchanged, the
motor will rotate counterclockwise.
Counterclockwise
If the positions of any two power lines
among R, S, and T are exchanged, the
motor will rotate counterclockwise.
? Wiring diagram of induction motor from Oriental Motor
Motor
Motor
Motor
Motor
Motor
Motor
Motor
Motor
Motor
Motor Motor
Motor
Capacitor Capacitor
Capacitor Capacitor
Capacitor Capacitor
Capacitor Capacitor
White
Red
Black
White
Red
Black
White
Red
Black
White
Red
Black
Red
White
Black
Re
d
Whi
te
Bla
ck
White
Red
Black
Single-phase motor
Running
capacitor
Power Main winding Secondary winding
White
Red
Black
Single-phase 220V
power supply
Multi-function input port
(Illustration shows the
default settings)
Forward
rotation
Reverse
rotation
Multi-speed
command 1
Multi-speed
command 2
Analog input port
Speedgoverning
potentiometer
Highspeed
Low
speed
(Output: 50mA)
(0- 10v input) RS-485 communication
(Shielded twisted pair)
Multi-function relay R
Below 0.5A in the event of
AC250V
(Default: Failure)
Multi-function output port
Frequency inverter
A025
Black U
Red V
White W
Three-phase motor
Tray Changer TRAY CHANGER
Tray changer (guide for model section)
B-23
Type selection item
Common items
Customized items
B-24
DX service
WeChat Video
? Apply for a factory tour
? Apply for paper catalogue
(China Only)
? Sample Request
? Articles & News
? 3D Drawing Download
? Catalogue Online Viewing
? Self-service downloading of
product manuals
? Self-service logistics enquiry
? Customer service online reply
Key Features
Remaining functions
Product Express
GNKE factory shooting
to explain the products
Demonstrate maintenance
methods
Maintenance Guide
CONVEYORS
Japan
Headquarters: Kyoto City, Kyoto
Prefecture
<Subsidiary>: 3 locations
<Sales office>: 3 locations
<Technology center>: 1
location
Asia Pacific
<Agency stores>: 4 locations
<Sales office>: 3 locations
<Overseas plant>: 1 location
North America
<Agency stores>: 1 locations
Europe
<Agency stores>: 2
locations
Corporate philosophy
Through the harmony between people and technology, we
contribute to the development of society while pursuing our
better life
Global sales
network
Website of Japanese
company
http: //www.nke.co.jp
Website of Chinese company
http: //www.nke.co.jp/cn
? Please read the operation manual
carefully before use.
? Please use it within the technical
conditions and scope stipulated in the
product catalog and operation manual.
Safety Instructions
? Please note that the content of this document will be altered without notice. Thanks for you
understanding!
Nakamura Kiki China Co., Ltd.
Unit 101, Building 6, No. 70 Huadu Avenue West, Tanbu
Town, Huadu District, Guangzhou City
TEL: 020-2267-5728 (Chinese and Japanese)
FAX: 020-2267-5758
GNKE Automation Technology Co.,Ltd
Unit 102, Building 6, No. 70 Huadu Avenue West, Tanbu
Town, Huadu District, Guangzhou City
GNKE Automation Technology Co.,Ltd Shanghai Branch
Room 509, Building 4, Yijing Cultural and Creative Park, 175
Chengjiaqiao Road, Minhang District, Shanghai City TEL:
021-61619630 (Business) (Japanese and Chinese) TEL: 021-
61619631 (Technical) (Japanese and Chinese)
All are
here!




